Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been developed with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid style ensures highest functionality whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made possible by a modular design concept that begins with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You will find the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The effective and reliable top performer is offered in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production method of ground circular arc teeth according to Ever-Power. For customers, this means better toothing quality and precision and also even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by top quality and robust performance by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are generally made with Ever-Power spiral gearing offering a quiet, steady and efficient operation.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and will end up being fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic edition with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a require for particular shafts or flanges, we have great encounter in adapting gearboxes – even in smaller numbers – or in designing special gearboxes for instance with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the distinctions in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture services for directly bevel gears have become rare and the fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each have differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make us extremely flexible and responsive. We interact together with you, providing tips and assistance for your unique software, guiding you through idea, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for make use of in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that want high quickness and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures better asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth were created with hook curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.